Ever heard of “air chilled” chicken but don’t know what it means? Read this easy-to-understand guide to the process and benefits of air chilling chicken. Chilling is an important step in the poultry process and Foster Farms is here to help explain what air chilling is, and the benefits of it.
Air chilling chicken means blasting cold air at the birds to quickly lower their temperature or combining cold air blasts with water misting. Both ways quickly lower the temperature of the chicken to stop the growth of harmful bacteria while still getting a high-quality chicken product.
See our Foster Farms Simply Raised chicken products and Foster Farms organic chicken products to find the perfect air chilled chicken products for your needs.
The temperature of the meat must be quickly lowered to prevent the growth of bacterial pathogens. These pathogens can cause food-borne illness when consumed, making the chilling process vital in the production process.
Read more here for more resources on air chilling, where to buy, and much more see.
Air chilled chicken refers to poultry that has been cooled using cold air rather than being submerged in water. This innovative processing method results in chicken with superior flavor, texture, and food safety compared to traditionally chilled chicken. If you want to understand the benefits of air chilled chicken and why it’s gaining popularity, this article covers everything you need to know.
How Air Chilling Chicken Works
To keep food safe and stop it from going bad, chicken bodies must be quickly chilled to 40°F or below after being killed. In the old way of chilling, the birds are put in big tanks of cold water or ice. Air chilling uses a different approach:
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After defeathering, the chicken carcasses are suspended individually on an overhead conveyor system
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The conveyor moves the birds through a series of chilled chambers where cold air is circulated around each carcass.
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The air temperature is precisely controlled, gradually lowering the chicken’s body temperature over the course of 1-4 hours.
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The extended chilling time ensures even cooling without absorbing any water.
Why Air Chilled Chicken Tastes Better
The main difference that affects taste is that air-chilled chicken doesn’t soak up much or any water during processing. Researchers have found that water-chilled chicken can take in as much water as 12% of its body weight.
This excess moisture dilutes the natural juices and flavors of the meat. Air chilled chicken retains all its natural moisture and flavor compounds, resulting in a richer, more concentrated taste.
The skin on air chilled chicken also dries out more, making it incredibly crispy when roasted or fried. Chefs and food experts praise its texture and pure chicken flavor.
Air Chilling Improves Food Safety
Proper air chilling systems can match or exceed the antimicrobial effects of water chilling. The controlled environment prevents cross-contamination from shared water.
The drier skin surface of air-chilled chicken also stops bacteria from growing while it’s being stored in the fridge. Some studies show that poultry that has been water chilled has a lower prevalence of Salmonella.
Identifying Air Chilled Chicken
Look for the words “Air Chilled” or “Air Chilled Process” on the box. Companies using air chilling will advertise it prominently. If it’s still not clear, you can also ask butchers and grocery stores.
Popular air chilled chicken brands include Bell & Evans, Draper Valley, and Maple Leaf Prime. Perdue, Tyson, and other large companies offer air chilled lines.
Air Chilling FAQs
Is air chilled chicken more expensive?
Yes, air chilled chicken costs 20-50% more than conventional chicken. The specialized equipment and slower process reduce yields. But many feel the premium quality and flavor justify the price.
Does air chilled chicken cook differently?
Yes, it cooks faster with less steaming. The lower moisture content browns and crisps more readily. Monitor closely to avoid overcooking and drying out.
Is air chilled chicken healthier?
Nutritionally, air chilled and water chilled chicken are very similar. But the lower sodium and more concentrated nutrients per serving provide some advantages for certain diets.
Where can I buy air chilled chicken?
Check high-end grocers like Whole Foods, or local butchers emphasizing sustainable and humane sourcing. Online retailers offer nationwide delivery of premium air chilled chicken.
Does air chilling extend shelf life?
The drier surface resists bacteria growth, so properly handled air chilled chicken keeps 1-2 days longer than conventional chicken. Always verify the use-by date.
Do all organic chickens get air chilled?
No, air chilling is not required for organic certification, though some producers use it. Check labels to confirm the chilling method.
Is air chilling more eco-friendly?
It uses significantly less water than water chilling. But energy demands for air chilling are higher. Overall impact depends on the specific processing systems.
What’s the best way to cook air chilled chicken?
Roasting and grilling are perfect for showcasing its crispy skin and full flavor. Frying, sautéing, and baking also work well. Adjust cook times to prevent drying out.
The Bottom Line
For quality-conscious cooks, the advantages of air chilled chicken make it a worthwhile splurge. The concentrated flavor and texture simply can’t be matched by traditionally processed chicken. Seek out trusted air chilled brands and cooking methods that highlight the crisp skin and juicy meat. Once you taste the difference, you may never go back to water chilled chicken again.
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